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Refrigeration Equipment

Manufacturing of Professional Refrigeration and Thermal Equipment

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CO₂ Refrigeration Systems for Supermarkets and Retail Stores – Efficient and Reliable Cooling

Professional Refrigeration Equipment

Modern supermarkets, grocery stores, butcher shops, bakeries, discount stores and other retail premises require a reliable refrigeration solution that can operate every day with a large number of refrigerated display counters, cold rooms and different temperature zones. This is why CO₂ refrigeration systems are becoming increasingly important in professional refrigeration for commercial premises.

When a refrigeration system is designed from the outset around the actual requirements of the premises, it is not enough to simply select a refrigeration unit or central system. It is essential to coordinate the refrigerated display counters, cold rooms, evaporators, pipework, controls, automation and overall energy efficiency of the system.

Frigo Zika approaches each project as a complete solution, from concept development and design, through the selection and production of refrigeration equipment, to fitting out the retail premises with a functional and professional refrigeration system.

CO₂ TECHNOLOGY APPLICATIONS

Refrigeration Systems for Professional and Commercial Premises

CO₂ technology is particularly suitable for premises with a large number of refrigeration units and the need for different temperature zones. These include:

01 Supermarkets and hypermarkets
02 Grocery stores
03 Discount stores and wholesale outlets
04 Butcher shops and meat retailers
05 Bakeries and bakery shops
06 Delicatessen shops
07 Dairy product stores
08 Food warehouses and distribution centres
09 Hotels, restaurants and professional kitchens
10 Other premises requiring professional refrigeration
CENTRALISED SYSTEM

One Refrigeration Pack. Multiple Temperature Zones.

For larger premises, the advantage of a centralised system is that multiple refrigeration units can be connected to a shared refrigeration pack.

This allows the entire installation to be designed as one functional system, rather than as a collection of separate, independent units.

A purpose-designed solution for reliable and efficient operation of professional refrigeration systems.

Why Do Supermarkets Choose CO₂ Refrigeration Technology?

Refrigeration in a supermarket needs to be much more than a system that simply “maintains the temperature”. It must ensure stable operation throughout the day, appropriate conditions for different product categories, efficient energy consumption and straightforward management of the entire system.

1. A Natural Refrigerant

CO₂ is a natural refrigerant and is designated as R744. Its GWP is 1, making it significantly different from refrigerants with a high global warming potential. The European Commission lists a GWP of 1 and an A1 safety classification for R744.

2. Suitable for Large Systems

When a supermarket has a large number of refrigerated display counters, cold rooms and freezers, a centralised CO₂ solution can be highly practical. A well-designed refrigeration pack can serve a large number of refrigeration units.

3. Multiple Temperature Zones

Not everything in a supermarket needs to be kept at the same temperature. Dairy products, meat, fruit and vegetables, frozen food and products stored in cold rooms all have different requirements. For this reason, the system is designed according to the specific premises and the customer’s requirements.

4. A Long-Term Approach to Refrigeration

Regulations and the market are increasingly moving towards refrigeration technologies with a lower environmental impact. The new EU F-gas Regulation 2024/573 further tightens rules on fluorinated gases and promotes the transition towards more climate-friendly solutions.

For this reason, an investor planning a new supermarket or the renovation of an existing premises should consider not only the current investment, but also how the refrigeration system will perform and operate in the years ahead.

CO₂ SYSTEMS · ENGINEERING

Transcritical CO₂ Systems Require Precise Engineering

Transcritical CO₂ systems are commonly used in larger commercial premises. Their specific characteristics are related to the way CO₂ systems operate and the fact that their operating parameters differ from those of conventional refrigeration systems.

This means that designing a CO₂ refrigeration pack requires experience, the right choice of components and precise sizing. Simply increasing or reducing compressor capacity is not enough.

The entire refrigeration load of the premises, temperature zones, number of refrigerated display counters, pipework lengths, operating conditions and control strategy all need to be taken into account.

STABLE SYSTEM OPERATION

The refrigeration system must adapt to the actual operation of the premises.

In a well-engineered system, attention is also paid to ensuring stable operation under varying loads. A supermarket does not have the same refrigeration demand in the morning, during peak shopping hours, at night or during holidays.

The system must be able to adapt to the actual operation of the premises and changes in refrigeration load.

ADAPTIVE OPERATION

What Does a Professional CO₂ Refrigeration System Consist Of?

A complete refrigeration solution for a supermarket consists of several interconnected components. Each of them affects the reliability, energy efficiency and overall performance of the system.

Refrigeration Pack

CO₂ refrigeration pack is the heart of the system. It connects different refrigeration loads and enables centralised control of refrigeration capacity.

Refrigerated Display Counters

Refrigerated display counters are the part of the system that customers see directly. They must provide the appropriate product temperature, good product visibility, easy restocking and an attractive appearance in the retail space.

Frigo Zika offers various types of commercial refrigerated display counters, including horizontal and vertical models, as well as other professional refrigeration solutions.

Cold Storage Units

A retail premises cannot operate efficiently without adequate storage facilities. Cold rooms and freezer rooms enable larger quantities of products to be stored before they are displayed in the retail area.

Evaporators and Heat Exchangers

The correct selection of evaporators and other system components directly affects heat transfer and the stability of the refrigeration system. For this reason, their selection is based on the specific operating conditions rather than nominal capacity alone.

Controls and Automation

A modern refrigeration installation requires an appropriate control and automation system. Monitoring pressures, temperatures, compressor operation and other components allows the system to adapt to changes in refrigeration load.

Manufacturing of Professional Refrigeration and Thermal Equipment
DESIGN & FIT-OUT

We don't choose equipment at random.

The most costly mistake when fitting out a supermarket is not necessarily choosing more expensive equipment. A much greater problem can arise when equipment is selected without proper calculations and without considering the premises as a complete system.

01
FIRST STEP

We analyse the premises

Refrigeration system design begins before any equipment is purchased. We analyse the sales area, display layout, product types, storage capacity, temperature zones, opening hours, site conditions and planned intensity of use.

02
SECOND STEP

We define the solution

Following the analysis, the refrigeration system concept is defined and the appropriate components are selected. Only then does it make sense to proceed with the detailed equipment selection.

03
THIRD STEP

We deliver the complete system

The investor receives more than just “refrigeration equipment” – they receive a fully engineered refrigeration solution tailored to the specific premises.

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THE WHOLE PROJECT, NOT JUST THE EQUIPMENT

Refrigeration equipment is only one part of the overall project.

When opening a new supermarket, butcher shop, bakery or other food retail premises, the entire facility needs to be planned so that the equipment is functional, easy to navigate, accessible to staff and convenient for customers.

ENGINEERED SOLUTION
COMPLETE FIT-OUT

We treat every component as part of the same system.

Frigo Zika approaches the fit-out of each premises as a complete project. A wide range of professional equipment categories can be planned in one place – from refrigerated display counters and cold rooms to cooking and neutral equipment.

01 Refrigerated display counters
02 Cold rooms
03 Cooking equipment
04 Neutral equipment
05 Professional kitchens
06 Commercial premises
360° VIEW OF THE PREMISES
FUNCTIONAL PLANNING

We think about how the premises will operate.

A key advantage is the ability to consider the refrigeration area together with the functional layout of the premises.

01 Where the display counters are positioned
02 How customers move through the premises
03 Where products are restocked
04 How technical and retail areas are connected
PROFESSIONAL FIT-OUT

Equipment tailored to every type of premises.

Every commercial premises has a different workflow, different needs and specific requirements. That is why equipment is not selected in isolation, but as part of a functional whole.

01
GROCERY STORE · SUPERMARKET

Equipment for supermarkets – more than refrigerated display counters.

Professional supermarket fit-out requires much more than a few refrigerated display counters. Depending on the concept of the premises, refrigeration, retail, storage and cooking equipment need to be integrated into one functional system.

Professional refrigeration equipment for supermarkets
01 Vertical refrigerated display counters
02 Horizontal refrigerated display counters
03 Refrigeration packs
04 Condensing units
05 Cold rooms
06 Freezers
07 Refrigerated cabinets
08 Self-service display units
09 Gondola shelving and wall shelving
10 Fruit and vegetable shelving
11 Checkout counters
12 Neutral and cooking equipment
02
BUTCHER SHOP · MEAT RETAILER

A refrigeration system that follows the product flow and workflow.

Butcher shops and meat retailers have specific requirements. In addition to refrigerated display counters, they often require cold rooms, refrigerated work tables, meat preparation equipment and various elements of professional butcher shop equipment.

In these premises, it is important to organise the product flow correctly, from receiving and storage, through preparation, to display and sales. The refrigeration system must support this workflow.

Industrial refrigeration equipment
01 Receiving
02 Storage
03 Preparation
04 Sales
KEY QUESTION “What workflow should the entire butcher shop have?”
BAKERY · BAKERY SHOP

Production and retail areas must work together.

Bakeries require a completely different combination of equipment. In addition to cooking equipment for preparation and baking, suitable bakery display counters, bread shelving, heated display counters and refrigeration equipment are required where products need controlled conditions.

A well-designed bakery must connect the production and retail areas. The equipment must not interfere with staff workflow, while customers should have an easy view of the products and a comfortable flow through the retail space.

FLOW 02
01 Production
02 Display
03 Sales
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ONE PARTNER · DIFFERENT PREMISES

Frigo Zika can participate in the planning and fit-out of various types of commercial premises, from smaller specialised stores to larger retail systems.

How Does the Fit-Out Process with Frigo Zika Work?

Every serious project begins with a discussion with the investor. It is essential to understand what the premises will sell, how much space is available, what capacity is planned and what the business requirements are.

  1. Premises analysis – assessing the space, its purpose and the investor’s requirements.
  2. Solution design – defining the layout and required systems.
  3. Refrigeration technology selection – determining the most suitable system concept.
  4. Equipment selection – refrigerated display counters, cold rooms, refrigeration packs and other equipment.
  5. Equipment production and preparation – adapting the solution to the specific project.
  6. Installation and connection – implementing the system on site.
  7. Commissioning – testing and adjusting the system.

The advantage of this approach is that the investor does not have to coordinate a large number of different suppliers and contractors. When the project is managed as a whole, it is easier to control the functionality, layout and compatibility of the equipment.

01
ENERGY EFFICIENCY

A refrigeration system that works smarter.

In commercial refrigeration, electricity consumption represents an important operating cost. That is why energy efficiency is not achieved simply by choosing a compressor. It depends on the entire system – from the display cabinet and evaporator to the control system and the way the refrigeration plant operates.

A well-designed system should operate only as much as necessary to maintain the required conditions, without unnecessary equipment operation. Changes in load throughout the day, seasonal temperatures and the number of active refrigeration consumers must all be taken into account.

THE ENTIRE INSTALLATION

Efficiency is built into the entire system.

01
Refrigerated Display Cabinets

Properly selected display cabinets contribute to temperature stability and the overall energy efficiency of the system.

02
Evaporators

Efficient heat transfer enables stable operation with an optimized refrigeration system load.

03
Control System

The system should adjust its operation according to the actual needs of the facility and changes in refrigeration load.

04
Refrigeration Plant

A properly sized refrigeration plant enables efficient operation of a larger number of refrigeration consumers.

INVESTMENT COST

The initial price is not the only cost.

That is why, when choosing a refrigeration system for a supermarket, it is important to consider long-term costs, rather than just the initial investment price.

A cheaper solution that consumes more energy or requires more frequent maintenance can ultimately be more expensive than a properly designed and engineered system.

INITIAL COST +
ENERGY CONSUMPTION +
MAINTENANCE +
TOTAL COST +
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PROFESSIONAL REFRIGERATION SOLUTION

Equipment tailored to the facility, not the other way around.

With a professional refrigeration system, the most important thing is that the equipment is adapted to the facility. That is why Frigo Žika does not view refrigeration equipment as an isolated product, but as part of the complete commercial space.

Our product range includes commercial refrigeration, thermal and neutral equipment, while our experience in equipping different types of facilities allows us to approach each solution from the perspective of the investor, employees and end customers.

FOR THE INVESTOR Equipment is planned according to the project, rather than the project being adapted to randomly selected equipment.
MEET FRIGO ZIKA
PROJECT-BASED SOLUTION

Every facility has its own needs.

There is no single refrigeration solution that is suitable for every facility. A small store with several refrigeration units does not have the same needs as a supermarket with dozens of display cabinets and a large cold room.

That is why the best first step is an analysis of the specific project. Based on the size of the facility, type of products, required temperatures, number of refrigeration consumers and operating conditions, it can be determined whether a central CO₂ refrigeration system is the optimal solution.

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FROM IDEA TO REALIZATION

If you are planning a new supermarket, grocery store, butcher shop, bakery, discount store or other retail facility , planning the refrigeration system at an early stage can make a significant difference to the facility's long-term operation.

Frigo Zika can be your partner from the initial concept to a fully equipped facility – through design, equipment selection and manufacturing, as well as the implementation of the complete solution.

PLANNING A PROFESSIONAL REFRIGERATION SYSTEM? Explore our CO₂ solutions.
VIEW CO₂ SYSTEMS
CO₂ refrigeration system by Frigo Žika
PROFESSIONAL CO₂ REFRIGERATION SOLUTION
FREQUENTLY ASKED QUESTIONS

Frequently Asked Questions About CO₂ Refrigeration Systems

From choosing a CO₂ refrigeration system and engineering the solution to equipping supermarkets and other commercial facilities – answers to the most important questions before starting a project.

A CO₂ refrigeration system is a professional cooling system that uses carbon dioxide, also known as R744, as the refrigerant. It is widely used in commercial refrigeration, including centralized systems for supermarkets.

Yes. CO₂ systems are used in supermarkets and other large retail facilities, particularly when there are multiple refrigerated display cabinets, freezers and cold rooms that need to be connected to a central refrigeration system.

R744 is the designation for carbon dioxide used as a refrigerant. CO₂ is considered a natural refrigerant and has a very low GWP.

CO₂ can be an excellent solution for a new supermarket, especially for larger facilities with centralized refrigeration systems. The final choice should be made after analyzing the facility, refrigeration load, temperature requirements and planned equipment.

Yes. Frigo Žika can participate in the design of refrigeration solutions for commercial facilities and in planning the required refrigeration equipment according to the requirements of each specific project.

Depending on the concept of the facility, the required equipment may include refrigerated display cabinets, cold rooms, refrigerated cabinets, freezers, refrigeration plants, self-service counters, gondola shelving, wall shelving, checkout counters, thermal equipment and neutral equipment.

Yes. Our offering and engineering approach can be adapted to different types of commercial facilities, including butcher shops, bakeries, food stores, supermarkets and other retail facilities.

Because the refrigeration system must be coordinated with the available space, type of products, required temperatures, number of refrigeration consumers and the way the facility operates. Proper engineering reduces the risk of incompatible equipment and enables a more functional and reliable system.

Contact

📞 Phone: +381 22 430 444
🖂 Email: info@frigozika.rs
⏱ Working hours: Mon–Sun 08:00–16:00
🏢 Address: Kraljevacka bb, Ruma, Srbija

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